Tuag Cast Aluminium Sab nraum zoov Txoj Kev Teeb Lub Tsev

Tuag cam khwb cia txhuas sab nraum zoov teeb pom kev zoo vaj tsev yog cov txheej txheem enclosure siv nyob rau hauv LED txoj kev, txoj kev, chaw nres tsheb, municipal, thiab lwm yam sab nraum zoov daim ntaub ntawv. Lub vaj tsev koom ua ke nrog cov txheej txheem tseem ceeb thiab kev teeb tsa ntawm lub luminaire, suav nrog LED module mounting cheeb tsam, tus neeg tsav tsheb compartment, ncej mounting interface, cable nkag, fastening ntsiab lus, thiab sealing nto.

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Khoom Taw qhia

Khoom Specifications & Alloy xaiv

Aluminium tuag casting integrates structural nta xws li tav, bosses, mounting cov ntsiab lus, cable qhib, thiab sab hauv kab noj hniav rau hauv ib lub tsev. Kev xaiv cov khoom nyob ntawm lub tsev geometry, mechanical xav tau, thermal tsim, kev kho deg, thiab cov neeg siv khoom specifications.

Alloy Qib	Thermal conductivity	Castability	Corrosion Resistance	Daim ntawv thov
ADC12 / A383	Ncaj ncees (~ 96 W / m K)	Zoo heev	Zoo	Standard vaj tse, complex nyias -phab ntsa geometry
A380	Zoo (~ 100 W / m K)	Zoo heev	Zoo	Ntau -lub hom phiaj sab nraum zoov luminaire enclosures
A360 / AlSi10Mg	Zoo (~ 113 W / m K)	Zoo	Zoo heev	High -corrosion coastal lossis marine street lighting

Cov yam ntxwv tseem ceeb

01/

Integrated Heat Dissipation Structure:Aluminium vaj tse tsim ib qho tseem ceeb ntawm txoj kev thermal ntawm LED module thiab ib puag ncig ib puag ncig. Thermal kev ua tau zoo yog optimized los ntawm meej phab ntsa thickness faib, hu rau nto flatness, thiab sab nraud rib spacing los txhim kho tej yam ntuj tso convection.

02/

LED Module Mounting Interface:LED mounting cheeb tsam yog precision-machined los xyuas kom meej kev sib cuag nrog lub dab dej kub. Nto flatness yog tuav nyob rau hauv nruj tolerances (<= 0.1 mm) to minimize thermal resistance, with customizable fastener patterns and edge clearance for optical lenses.

03/

Driver Compartment:Configured nyob ib ncig ntawm xaiv tsav tsheb qhov ntev (xws li, Mean Well, Inventronics, Philips). Nws suav nrog kev ua kom zoo tshaj plaws spatial layouts, cov xov hlau du, thiab sab saum toj - lossis hauv qab - qhib kev nkag mus npog nrog cov ntsiab lus ceev ceev.

04/

Ncej Mounting Interface:Customized raws li lub hom phiaj ncej lossis caj npab configurations. Nws haum raws li tus qauv caj npab diameters (piv txwv li, 42 mm, 60 mm, 76 mm) thiab txhawb sab - nkag los yog ncej- sab saum toj mounting nrog lub kaum sab xis hloov ntawm -15 deg rau +15 deg.

05/

Sealing & Protection Structure:Tsim los txhawb txog IP66 / IP67 ingress tiv thaiv thaum sib sau ua ke nrog cov khoom tsim nyog silicone gaskets thiab cable caj pas, thiab cov qauv tsim muaj zog los txhawb txog IK08 / IK10 cov kev ntsuam xyuas.

Kev tsim khoom & Kev kam rau siab

Engineering & DFM Review:

Kos duab / CAD tsom xam rau phab ntsa thickness uniformity, lub kaum sab xis (1.5 deg - 3} deg), muab cov kab sib faib, thiab cov nyiaj shrinkage.

Tuag Tooling:

High-qib cuab yeej steel (H13) pwm fabrication optimized nrog cua txias channel thiab ejection systems.

Aluminium Tuag Casting:

Siab-siab tuag casting (HPDC) siv cov automated casting hlwb (800 Tuj rau 2500 Tuj locking quab yuam raws li ib feem hneev taw).

Trimming & Deburring:

Automated los yog phau ntawv tshem tawm cov rooj vag, khiav, flash, thiab nto burrs.

CNC Machining:

Precision ncej-casting machining ntawm 3-axis thiab 4-axis CNC machining chaw.

Kev kho deg:

Ua ntej-kev kho mob (chromating/zirconium passivating) ua raws li sab nraum zoov- qib polyester hmoov txheej (80 - 120 um thickness) kuaj rau ntsev tsuag kuj.

Dimensional & QC tshuaj xyuas:

Kev txheeb xyuas siv Spectrometers, CMM (Kev Sib Koom Tes Ntsuas Tshuab), xov ntsuas, thiab txheej thickness meters.

Kev soj ntsuam zaum kawg & ntim:

Kev kuaj pom pom, kev tshuaj ntsuam xyuas qhov tsis xws luag, thiab xa tawm - qib kev ntim khoom.

Kev Tswj Xyuas Zoo & Cov Khoom Siv Tshuaj Ntsuam Xyuas Cov Qauv

Kev tshuaj xyuas qeb	Kev soj ntsuam Parameter	Khoom siv / Txoj kev	Kev lees txais
Khoom Tswjhwm	Tshuaj muaj pes tsawg leeg	Optical Emission Spectrometer	Ua raws li ASTM / EN alloy txuj
Internal kev ncaj ncees	Porosity & Cavities	X-ray Flaw Detector / Hla-section	ASTM E505 Qib 2 lossis cov neeg siv khoom tshwj xeeb
Dimensional Tswj	Critical Holes, Flatness, Pitch	CMM, Height Gauge, Plug Gauges	Pom zoo engineering kos duab kam rau ua (+/- 0.02 mm)
Nto tiav	Adhesion & Thickness	Hla -hatch adhesion test, Film Gauge	ISO 2409 Chav Kawm 0; 80 - 120 um txheej
Corrosion Resistance	Txheej Durability	Salt Spray Test Chamber	Neutral Salt Spray (NSS) >= 500 - 1000 teev

Piv txwv li: OEM Nyhav & Thermal Optimization

Cov Lus Qhia luv luv: Ib hom teeb pom kev zoo nyob sab Europe sab nraum zoov yuav tsum tau hloov kho vaj tse rau 120W LED txoj kev teeb kom txo cov nqi khoom thaum txhim kho thermal dissipation.

Engineering Solution:
• DFM Redesign: Optimized fin spacing thiab txo qhov tsis yog -cov qauv phab ntsa thickness ntawm 4.0 hli mus rau 3.0 hli siv cov txheej txheem reinforcing tav.
• Cov txiaj ntsig: Txo cov khoom siv raw khoom hnyav los ntawm 11%, nce tag nrho qhov chaw txias txias los ntawm 14%, thiab tuav cov txheej txheem kev ncaj ncees raws li kev ntsuas cua, txo qis rau ib -unit ntau lawm thiab shipping nqi.

Cov ntaub ntawv qhia txog kev suav nrog hauv RFQ

Cov ntaub ntawv:2D kev kos duab (PDF / DWG nrog kev ua siab ntev) thiab 3D CAD qauv (STEP / IGS / X_T).

Khoom siv:Nyiam aluminium alloy (xws li, ADC12, A380, A360).

Khoom Specifications:LED module loj / qauv, tsav qhov ntev, ncej ntxig txoj kab uas hla.

Nto tiav:hmoov txheej hom, RAL xim code, yuav tsum tau ntsev tsuag teev.

Ntim:Prototype quantity, initial order quantity, and Estimated Annual Volume (EAV).

Cov Qauv Ntsuas:Target IP / IK tiv thaiv cov cai thiab cov qauv tshuaj xyuas zoo.

FAQ

Q: Dab tsi yog aluminium alloy yog tsim rau kev tuag cam khwb cia sab nraum zoov lub teeb vaj tsev?

A: Kev xaiv nyob ntawm cov qauv kev xav tau, thermal xav tau, thiab ib puag ncig raug. ADC12 / A383 yog qhov zoo dua rau cov geometry nyuaj thiab cov qauv thermal xav tau. A380 muaj cov khoom sib npaug thiab cov khoom siv thermal.

Q: Puas tuaj yeem tuag cam khwb cia txhuas txoj kev teeb lub tsev nyob rau hauv kev kho kom haum rau cov LED modules thiab tsav tsheb?

A: Yog. Lub tsev layouts tuaj yeem ua tau raws li qhov teev tseg ntawm LED board qhov ntev, optical lens mounting cov ntsiab lus, tus neeg tsav tsheb hneev taw, sab hauv cable routing, thiab ncej mounting geometries ua ntej pwm tsim.

Q: Qhov twg ntawm qhov tuag cam khwb cia txoj kev teeb vaj tsev ib txwm xav tau CNC machining?

A: Cov yam ntxwv uas yuav tsum tau ua kom nruj dua li cov txheej txheem tuag casting (+/- 0.3 mm) yog CNC machined. Cov no feem ntau muaj xws li LED mounting nto (rau nto flatness<= 0.1 mm), thread tapping, pole clamp interface bores, hinge pin holes, and precision gasket grooves.

Q: Yuav ua li cas cov neeg yuav khoom txheeb xyuas qhov zoo ntawm tuag cam khwb cia txhuas txoj kev teeb vaj tsev?

A: Kev ua tau zoo raug txheeb xyuas los ntawm cov khoom siv raw spectral tsom xam, qhov loj me ntawm CMM tshuaj xyuas tiv thaiv CAD qauv, X-ray checks rau sab hauv porosity, txheej thickness thiab adhesion kuaj, thiab sib dhos haum xyuas nrog cov khoom siv hluav taws xob.

Q: Yam dab tsi cuam tshuam rau kev ua haujlwm thermal hauv kev tsim lub teeb vaj tsev?

A: Cov yam tseem ceeb muaj xws li thermal contact area flatness, thermal interface khoom (TIM) zoo, vaj tse alloy thermal conductivity, phab ntsa seem uniformity, thiab sab nrauv fin tsim (kev taw qhia, suab, thiab qhov siab los txhawb natural convection).

Cim npe nrov: tuag cam khwb cia txhuas sab nraum zoov txoj kev teeb vaj tsev, Tuam Tshoj tuag cam khwb cia txhuas sab nraum zoov lub teeb vaj tse manufacturers, lwm tus neeg, Hoobkas

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